Scope of application
The filter in the cylindrical housing – cyclone filters – for Central aspiration.
This type of filter is versatile and has wide range of applications. It can be used at points of auto reception, where the filter module type cannot be installed due to dimensional constraints.
The cyclone “Filcon” is designed so that the circulation of air flow within the cylindrical body facilitates the efficient deposition of dust at the bottom of the filter in operation.
Cyclone “Filcon” consists of the following components:
- a cylindrical body with a helical pipe for feeding polluted air;
- hatch access;
- upper section with pulse cleaning system operating on compressed air;
- cylinder for compressed air, equipped with membrane valves and pressure gauge;
- nozzle for exit of clean air;
- plate with holes that separates a clean air chamber and the filter chamber;
- the filter bags.
Scope of application
Modular filters designed for avtopriёma points. For efficient dust control zones unloading vehicles need high performance filters, allowing for a fraction of a second to reduce the dust concentration to safe values (concentration 10-20 mg/m3), to avoid the danger of explosion, and reduce product losses during unloading vehicles.
Operating principle
The geometry of the suction holes of rectangular cross-section of the module, a two-level view of the location of the holes with the formation and distribution of the dust clouds in paragraph avtopriёma, efficient fans make it possible to achieve maximum dust control while minimizing power consumption.
Modular filters companies «Filcon» well proven in many enterprises of the grain industry. With no spread of dust carried out not only environmental requirements, but also increase the economic performance of enterprises.
Filter for a specific process or activity will be developed depending on the task.
The importance of installing filtering equipment due to safety at the plant. Dust explosions in the agriculture and food industry show that, in spite of the structural measures for the advancement of such incidents occur with alarming regularity. Filter «Filcon» is designed to operate in an explosive environment and help to avoid unpleasant incidents.
Benefits:
- direct entry of dust into the pit;
- low pressure drop;
- a simple and inexpensive way to install;
- lack of seal leg;
- can be installed inside and outside the premises;
- the equipment is compatible with the goaf hole of any size.
Scope of application
Spot compact “Filcon” bag filters are intended for direct dust suppression in transport equipment (belt, chain conveyors, elevators). They can be used for aspiration in bunker weighing or in places of transshipment / transfer of granular product.
Operating principle
The local filter “Filcon” creates a weak vacuum in a hermetically sealed active device. Thus, a weak negative pressure is created which prevents the entry of dust particles through the slots or openings. The vacuum is created by a fan that sucks air through a filter section installed directly on the device. Dust accumulates on the outside of the filter bags and will flow back into the product flow during automatic cleaning of the sleeves.
Temporary cleaning parameters are set by a microprocessor controller depending on the input dust content, filtration rate and filter hydraulic resistance. Optimization of the set parameters is carried out during commissioning works at the steady state operating mode of the filter.
Benefits:
- simple replacement of filter sleeves;
- minimum dust circulation (due to the large inlet, small flow rates are achieved);
- due to the return of dust back into the stream, mixing of various products and product loss is prevented;
- resistance of the filter and its components to pressure drops;
- compact design;
- the fan is mounted directly on the filter housing; therefore, auxiliary exhaust devices are not required.
FILTER EQUIPMENT FOR ENTERPRISES
Filtration equipment necessary for all types of businesses, in the process where dust is produced. In addition, filters for the chemical industry demanded refining companies. For example, industrial wastewater treatment plants need and plants for the processing of flour, the production of oil. Today, in the fight against dust, nitrogen dioxide, carbon oxide, hexane, soot and other pollutants are the most popular bag filters.
Baghouse is a modern and unpretentious service product giving the deepest degree of purification and is applicable in most industrial processes where dust is generated.
The scope of application of the baghouse aspiration
- Metals
- Woodworking
- Asphalt production
- The tobacco industry
- Production of technical carbon
- Chemical and medical industry
- Power plants
- Storage and transportation of grain
- Oil proceeding companies
- Flour-and-cereals industry
- Mining industry
- Food industry
- Cement and Ferroalloy spheres
- Glass industry
- Recycling plants
INDUSTRIAL FILTRATION SYSTEMS – FEATURES AND SELECTION
Filters Filcon have the highest efficiency of cleaning gases and dust in comparison with analogues in the form of simple cyclones, electrostatic precipitators and filters with wet purification of gases. The emission (dust load) at the output is less than 10 mg/m3, usually it is about 3-4 mg/m3. Inside sleeve the equipment is made of high temperature filter material (PTFE, polyimide) and is capable of withstanding temperatures up to +300°.
In the selection of filter material there are a number of aspects that should be considered are based on the characteristics of the operated equipment, in this regard, we recommend to contact our specialists and they will help You to choose the most optimal solution. Otherwise, the aspiration unit may not work properly.
The durability of the filter element related directly to the frequency and degree of his purification, that is why our company uses the so-called Autonomous pulse regeneration sleeves. Dry and clean air is supplied under high pressure 0,35-0,6 MPa. into the inner part of the sleeves due to the automation of this process there is no need to stop production for self-cleaning filters.
The filter material is selected depending on the environment in which to operate suction equipment, there are many factors (abrasion dust, impurities, moisture and other environment factors) affecting the efficiency of the system.
In addition, the aspiration system can be applied anti-static material, it will allow you to repulse the small particles which have magnetic properties to the material due to static electricity generated by friction of the particles.
ADVANTAGES OF COOPERATION WITH OUR COMPANY
The company offers the complete cycle. So, our specialists carry out the design of filtration systems for industrial plants. In each case, a unique system is developed that is adapted to the characteristics of a particular object.
Adapting systems to the particularities of each enterprise, allows for a high degree of purification. Every item meets international environmental standards.
Our equipment operates worldwide. Regardless of the region, the company’s specialists carry out work installation and equipment startup.
Customers receive any consulting and informational assistance.
One of the main services of the company is the DESIGN SETTINGS, which are carried out by highly qualified employees of the company, in order to select the optimal suction solution for a specific production. Thanks to these calculations, the client receives:
- Confidence in compliance with all technological requirements (explosion protection according to ATEX, compliance with emission standards or separation of the secondary product, etc.);
- Warranty on the performance of this equipment;
- Understanding the budget requirements for implementation of aspiration system;
- Independent technical solution.